Iraq’s demand for paving-grade bitumen continues to grow as the country rebuilds highways, airports, and logistics corridors. For buyers, production capacity isn’t just a number; it determines supply reliability, lead times, and confidence in project delivery.
At Iraq Altaqa, our bitumen plant near Karbala produces 2,756 m³ of bitumen per day, supported by a total Vacuum Distillation Unit (VDU) capacity of 3,000 m³/day. In practical terms, that’s enough to supply major national road projects while maintaining consistent stock for private and export clients.
Why Production Capacity Matters
A plant’s throughput defines how consistently it can meet deadlines and handle large orders.
When procurement managers evaluate suppliers, they often ask:
- How much can you produce daily?
- Can you sustain output during maintenance cycles?
- How fast can you switch between grades?
Our capacity and redundancy systems answer those questions with data, not promises.
Inside Iraq Altaqa’s Plant Operations
Vacuum Distillation Units (VDUs) separate heavy oil fractions under controlled pressure to produce paving-grade asphalt feed. Two independent VDUs, each rated at 1,500 m³/day, provide operational flexibility and minimize downtime.
Asphalt Blowing Units (ABUs) oxidize the feed to create penetration-grade and performance-grade binders. Blending and Storage Systems allow precision mixing of ASTM, BS EN, and PG grades, ensuring consistency across batches.
Automated Loading Systems transfer finished bitumen into drums, jumbo bags, or flexitanks, with temperature tracking at every stage.
Real-Time Quality Monitoring
Continuous online sensors track viscosity, penetration, and softening point while production is running. Any deviation triggers instant lab verification. This approach shortens QA time and ensures that every batch shipped matches its certified grade.
What 2,756 m³/day Means for Your Project
- Shorter lead times: Bulk orders filled within predictable windows.
- Reliable supply: Parallel VDUs maintain output during maintenance.
- Scalability: Capacity to ramp up production for seasonal paving peaks.
- Consistency: Uniform quality across large tenders and export contracts.
Case Example: National Highway Supply
Supplying a 150 km expressway typically requires around 25,000 tons of bitumen. At current capacity, Iraq Altaqa can deliver that volume within two weeks, allowing contractors to align material supply with asphalt-plant scheduling.
Logistics and Packaging Integration
Our in-house logistics chain connects production directly to:
- Bulk tankers for national infrastructure sites,
- lexitanks for marine transport to regional ports, and
- Steel drums and jumbo bags for smaller projects.
Temperature-controlled transfers ensure viscosity stability and prevent contamination.
Environmental and Safety Controls
Production units are ASME-certified, and emissions are monitored in line with ISO 14001 standards. Waste heat recovery systems preheat feedstock, cutting total energy consumption by up to 15%.
How Buyers Benefit
For procurement teams, a verified capacity figure means predictable supply and credible bid documentation. Tender submissions often require proof of production; our plant data, ISO certifications, and QA records meet those standards with transparency.
ٍSpeak to our expert
Need a dependable supply for your next project? Request a quote or book a consultation with our operations team to align your delivery schedule with our production slots. We’ll share CoA samples and logistics timelines specific to your site.
